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Air heating batteries and control panels (secure area)


control-cabinets-for-duct-heaters

GENERAL CHARACTERISTICS:

Armored electric fans for air heating (finned and non-finned) in standard category for safe area, for non-hazardous applications, are indicated for use in endless applications and industrial processes to create air flow or controlled temperature gases .

Their design and dimensioning are carefully designed by our technical office so that they can be easily inserted into ventilation ducts, ventilation ducts, ovens or autoclaves.

Their air filter, which can be “sealed” or “non-airtight”, is directly crossed by a flow of air or process gas.

On the board can be installed either finned heating elements or, alternatively, non-finned smooth tubular heating elements (where the fluid to be heated contains particles in suspension).

USE

Standard headlamps (IP41 or IP55) for use in a safe area (non-hazardous atmosphere) are suitable for installation in all cases of air treatment, whether solid or ventilated.

Among the most common applications, we find:

CERTIFIED QUALITY PRODUCT

The entire production cycle of hot-dip galvanized electric heating batteries with flat or frosted heating elements is subjected to the most rigid dimensional and electrical tests according to our ISO 9001: 2008 certified quality system and in full compliance with the requirements of the standards current CEI / EN.

Among the main tests on electrical testing, this type of product is carefully tested for insulation resistance, dielectric strength, ohmic value and leakage current.

TECHNICAL DATA

This type of electric air heater is normally constructed with specific power dates (W / cm²) depending on whether they are intended for static or ventilated air heating.

In the presence of high flow of air flow, higher specific powers can be achieved, ranging from 3 to 7 W / cm².

In designing this type of product, our technical office uses state-of-the-art computer programs to determine its dimensioning and thermodynamic performance calculators to optimize performance, taking into account the operating conditions of the battery itself.

Thanks to the constructive experience accumulated in 50 years of presence on the national and international market, in all major industrial sectors of the world economy, our technical and commercial office always provides the best technical and design solutions, customer specific application.

Already in the offer, we distinguish, compared to national and international competition, in providing all the technical details and results of thermodynamic calculation, which shows the correct size of the battery.

USEFUL DATA FOR DESIGN

The realization of an armored electric battery for air heating, whether it is made of finned or smooth heating elements, requires the knowledge of some technical data essential to its design:

EXECUTION TYPE

Armored electric batteries can be made of two types:

In both cases, the heating elements installed on board are fitted with threaded bushings to facilitate maintenance or replacement of part of the damaged elements.

The riveted bottom door is easily removable and ensures easy removal of the elements.

Each heater is equipped with a safety (where required by the customer) that limits the sheath temperature in case of overheating of the surface temperature of the heating elements, which prevents damage to the heater or the installation on which it is installed. Depending on the type of process required, our technical office recommends the most appropriate thermocontroller (control thermostat, safety thermostat, thermocouple J or K or PT100 thermocouple).

On request it is also possible to realize the connection conveyors between the air channel and the sections and the input and output of the battery.

CATALOG STANDARD CORP. ELECTRIC BATTERIES

In the case of applications with no particularly demanding heating requirements, where low delivery times are required, we have a faded and straightforward inventory of standard varieties of variable power, sheath and fold material (straight, U or M) both for static or mobile air heating suitable for installation on metal structures in Carbon Steel or Stainless Steel for IP41 or IP55 finish for short delivery.

GENERAL CHARACTERISTICS

Armored electric batteries are easy to install inside ventilation ducts and air conditioning systems for direct natural flow or forced air flow. Our standards of production and finishing of these products excel both in terms of first-class materials and carefully selected within our production cycle, both in terms of reliability and value-for-money.

In 50 years of production, our company brand has gained a prestigious space in the production of electric heating units and electric batteries designed to be installed on air treatment machines and plants with the most renowned names on the world market of plant manufacturers HVAC and UTA.

ELECTRICAL CONTROL PANELS FOR AIR HEATING BATTERIES (safe area)

On the customer’s specification and on the requirements of the plant on which the electric heater of our production (electric heat exchanger) will be installed, we make electrical control panels with various functions for controlling our heaters. These frames are suitable for both indoor and outdoor installations; complete equipment in every detail and technical feature, both in terms of power control and process control.

The extensive experience gained in the electric heating sector has enabled us to design, create and optimize effective process control solutions in various areas of application for safe installation in different countries, including extraUe, providing our customers with the commissioning service through our highly specialized staff.

Here are some of the most important features that we can supply on our electric boards:

SOME EXAMPLES: